SINGLE-PHASE, RESISTANCE WELDERS - 80 TO 315kVA AT 50% 

Welder photoMAIN WELDER FEATURES
bullet Modular design of mechanical structure, arms, brackets, cylinders.
bullet Cylinder with chrome plated stem for heavy duty works and long life; adjustable anti-rotation device.
bullet Lubrication free pneumatic components to eliminate oil mist and to protect the environment.
bullet Head descent without pressure for set up and service.
bullet Double-stroke cylinder with key control.
bullet Built-in compressed air filter unit and tank. Compressed air disconnection device.
bullet Electrodes speed control valves, shock absorber for end of stroke and air discharge silencers assuring the minimum noise.
bullet Two stage electric foot control for clamping and welding pieces only if correctly positioned. Standard on spot welders, on request on projection welders.
bullet Preconnected for additional double stage electric foot control for the direct recalling of welding program no.2 (not on units equipped with rotary selector recall).
bullet Water-cooled transformer, plates, electrode-holders and electrodes; transformer with epoxy resin coated windings.
bullet Synchronous SCR contactor insulated from the cooling water circuit with protection thermostat.
bullet Standard on all models: two-hand safety control with timer assuring the best safety, and removable key selector,. The two-hand control push-buttons are standard on projection models only (thay are available on request on spot welder models).
bullet Emergency push-button to stop the machine immediately.
bullet Digital welding control with welding current direct reading: TE185 direct current standard, TE250-TE500-TE1000 on request.

TECHNICAL DATA
 

Nominal power at 50% 80 100 125 160 200 250 315
Body A-B A-B A-B A-B-C A-B-C B-C B-C
Spot welder • • • - - -  
Projection welder • • • • • • •
Maximum welding power * kVA 200 280 340 420 560 750 970
Short circuit current * kA 30 35 39 53 63 75 88
Maximum welding current on steel * kA 24 28 31 42 50 60 70
Thermal current 100% A 6800 7000 8400 11300 12800 14200 16200
No load secondary voltages V 8.3
7.5
6.8
6.1		 10
8.9
8
7.1		 10.5
9
8.2
7.4		 10
8.9
8
7.1		 11.1
10
8.9
8		 12.5
11.1
10
8.9		 13.8
12.5
11.1
10
Supply voltage 50Hz ** V 400 400 400 400 400 400 400
Cables section L=30 m mm2 70 95 2 x 50 2 x 70 2 x 95 2 x 120 2 x 150
Delayed fuses A 160 200 250 315 400 500 630
Cylinder N°/daN 4/736
6/1206
7/1885		 4/736
6/1206
7/1885		 6/1206
7/1885
8/3388		 6/1206
7/1885
8/3388
9/2945		 6/1206
7/1885
8/3388
9/2945		 7/1885
8/3388
9/2945
10/5509		 7/1885
8/3388
9/2945
10/5509
Compressed air supply bar 6.5 6.5 6.5 6.5 6.5 6.5 6.5
Air supply hose  mm 25 25 25 25 25 25 25
Water cooling  l/min 8 8 10 10 10 12 12
Water cooling hose  mm 25 25 25 25 25 25 25
* Values subject to variations according to frame and L and D lengths
** Different voltages and frequencies on demand

AVAILABLE ON DEMAND:
bullet Rotary selector for recalling the welding programs.
bullet Insulated serial interface RS232, enabling the connection with a serial printer or a personal computer for production data recording.
bullet Prismatic stem cylinder in tempered steel and roller guide.
bullet Additional foot control to recall program No. 2 (not available with rotary selector recall).
bullet Two-hand safety control on pedestal, adjustable height (standard on projection welders).
bullet Proportional valve.
bullet Pneumatic circuit with low force squeeze and forging.
 

MAIN WELDER CONFIGURATIONS

 

Projection welders 

Frame type A B C
Arms length D mm 250 400 250 400 400 600
Cylinder N° 4-6-7 4-6 6-7-8-9 6-7-8-9 8-9-10 8-9
Projection plates
dimensions
slots number/centreline 

mm
N°/mm

150x200
2/63

150x200
2/63

200x200
2/63

250x250
4/63

380x380
6/63

250x250
4/63
 

Spot welders

Frame type A B C
Arms length L mm 500 800 800 1000 1500 800 1000 1600
Cylinder N° 4-6 4 4-6-7 4-6 4 6-7-8-9 6-7 6
Electrode holder diameter mm 32 32 32 32 32 40 40 40
Arms diameter mm 80 80 100 100 100 120 120 120
The combinations of: structure, power, cylinder and lengths L - D are to be agreed with our Technical Department

CYLINDERS
 

Type N° 4 6 7 8 9 10
Diameter mm 125 160 200 200x2 250 250x2
Force
at 6 bar
at 1 bar

daN
daN

736
123

1206
201

1885
314

3388
565

2945
491

5509
918
Stroke
total
adjustable

mm
mm

100
0-80

100
0-100

150
0-120

150
0-120

150
0-120

150
0-120
Cilindric stem diameter mm 70 90 100 100 - -
Prismatic stem mm - 86x86* 86x86* 86x86* 96x96 96x96
* On request

Specifications subject to change without notice.